| Kitchen Sink: Removing Old Sink and Counter |
From "Weekend Handyman"
episode WKH-206 |
|
|
|
advertisement
|
Host Paul Ryan begins the project by removing the old sink and building support for new sink. Time: 20 hours over two days. Difficulty Rating: This project rates a 4 on the Weekend Handyman scale. Materials: Sink
Butcher-block counter
Tile Tools: Heavy-duty router with straight bit and round over bit
Reciprocating saw with bimetal blade
Circular saw
Impact driver
Tube cutter
Basin wrench
Grinder Day One Notes: - You need to order the butcher-block counter ahead of time and arrange for delivery.
- The standard counter width is 25", and most butcher-block companies offer standard lengths of four feet, five feet and six feet. The one we purchased is 12' and we cut it to the length we needed, and it's 1-1/2" thick, which is standard.
- Some people think wood is hard to maintain but butcher-block (figure A) actually makes a great counter, with a little bit of care. It is relatively affordable compared to solid surface or stone.
- You need to have the wood in your home a few days before installation so it can be acclimated. Just keep it away from any sources of direct heat.
- Gather all tools and supplies.
Removing Old Counter and Sink - The first step is to remove the old counter and sink -- take them out together. Get rid of the old laminate backsplash.
- Clear out all the cabinets because you do not want them to fill up with dust. Tape the cabinet openings to prevent dust infiltration.
- To get the old sink out, unscrew the clips that hold the sink to the counter.
- Cut off the copper pipes with tubing cutter.
- Remove the trap (figure B).
- Take out the sink.
- Remove the casing and stops around the window so you can get at the old backsplash. You will put the casing back on later.
- Remove the laminate counter and the backsplash (figure C). Pry out small sections starting in the middle.
Tip: Use a fine tooth metal blade when doing this kind of demo work. - Pull off the metal trim at the edge.
Tip: Always wear safety gear when breaking laminate apart. - To build a support frame for the sink, make a line to mark the cut and then cut out the front cabinet apron at the edge of the stiles with a reciprocating saw (figure D).
Tip: Turn the blade upside down in the reciprocating saw for the more exact cutting. - Mount support brackets under the flange of the sink (figure E).
Expert Tip: The support must hold 300 pounds -- the weight of the sink filled with water plus the garbage disposal. - Corner supports (figure F) are important because they hold the heavy counter. Attach the corner brackets with glue and screws. The hole to attach the countertop is drilled oversize. This will allow some play as the wood counter expands and contracts during different seasons.
- Dry fit the sink.
- Put a bead of silicone under the edges of the sink.
- Set the sink in place making sure it is flush with the top of the cabinet.
RESOURCES :
Butcher Block Counter Top (Michigan Maple Block)
Brand Name: Wood Welded
Model Number: 144 x 25
Product Information:
- Butcher-block counters are coated with an acrylic finish, which does not require any maintenance.
- Bring butcher-block into your home a couple of days before cutting in order to acclimate it.
- You can butcher-block with any circular saw, just make sure you use a 60-tooth carbide blade.
Michigan Maple Block
Petoskey, MI 49770
Phone: 231-347-4170
Butcher Block Island Top (Michigan Maple Block)
Brand Name: Wood Welded
Model Number 48 x 36
Available: Local Home Centers
Product Information:
- Butcher-block counters are coated with an acrylic finish that does not require any maintenance.
- Bring butcher-block into your home a couple of days before cutting in order to acclimate it.
- You can butcher-block with any circular saw, just make sure you use a 60-tooth carbide blade.
Michigan Maple Block
Petoskey, MI 49770
Phone: 231-347-4170
Dickinson Apron Front Kitchen Sink (Kohler)
Brand Name: Kohler
Model Number: K6546-40-0
Color: White
Kohler Co.
Website: www.us.kohler.com
Revival Kitchen Sink Faucet (Kohler)
Brand Name: Kohler
Model Number: K-16109-4A-BN
Color or Style: BN
Kohler Co.
Website: www.us.kohler.com
Travertine Tile (Rubble Tile Distributors)
Brand Name: Country Floors
Model Number: 18 x 18
Color or Style: Ivory Travertine Unfilled Limestone
Rubble Tile Distributors
Minnetonka, MN 55345
Phone: 952-938-2599
Fax: 952-938-8045
Website: www.rubbletile.com
Renovating a Kitchen (For Pros By Pros Series)
ISBN: 1561585408
Author: Fine Homebuilding Editor
Order this title from Amazon.
The Taunton Press Inc.
Website: www.taunton.com
Kitchens: Plan, Remodel, Build
ISBN: 1580110495
Author: Creative Homeowners Press Editor
Order this title from Amazon.
Creative Homeowner Press
Website: www.creativehomeowner.com
GUESTS :
Pat Stanley
PO Box 245
1420 Standish Ave.
Petoskey, MI 49770
Phone: 231-347-4170
Tollfree Phone: 800-678-8459
VP Sales
Michigan Maple Block
Laura Roenitz
444 Highland Dr.
Kohler, WI 53044
Phone: 920-457-4441
Sr. Market Analyst
Kohler Company
| 
)
)
)
)
)
)
)
)
)
